Various types of films (PVC, PP, PE, POF, PPT, PTGF, APET, ABS, OPP, PS, PET, etc.) can be vacuum molded into plastic covers of different shapes through different molds, such as toys, hardware, food, electronics, pharmaceuticals, daily necessities, clothing, as well as ceiling panels, wall panels, cake boxes, automotive materials, and sanitary materials with three-dimensional relief patterns, forming exquisite inner lining and outer packaging, making products refreshing and improving competitiveness.
Main features of the HX-76HS fully automatic servo-driven vacuum forming machine
1. Power saving
(1) The temperature control of the electric furnace adopts touch screen control, which can set 40 temperature controls with one click, saving time for temperature adjustment. The 40 temperature controls can also be individually adjusted for pressure, and the electric furnace is equipped with temperature probes inside, which can be used to more intuitively observe the temperature balance of the electric furnace.
(2) A new fast preheating function has been added, using the latest energy-saving heating bricks. The electric furnace only needs to be preheated quickly for 1-2 minutes, and then wait for 3-5 minutes to keep the heating bricks at a constant temperature. After about 5-6 minutes, the goods can be made (the old electric furnace is preheated for about 20 minutes), greatly reducing the waiting time for electric furnace preheating, saving electricity, improving work efficiency, and saving about 20% of electricity compared to traditional heating bricks.
2. Save materials
(1) This machine adopts a 3P Mitsubishi frequency converter and a high-power 2.2KW motor, making it easy and powerful to pull the pull tab. It can pull materials up to 1-1.5mm thick, with fast pull tab speed and easier adjustment. It uses a Japanese original internal dense control encoder, and the pull tab error is accurate within 1mm, reducing material and power losses and improving product quality.
(2) Adopting Taiwan's double row pointed needle chain transmission, the high-speed operation remains stable. The flexible length and width adjustment device is installed accurately, allowing the machine to maximize the use of film. Customized sheets only need to add 2.5-3cm of material according to the size of the mold plate (traditional machines only need 4-5CM). If the mold plate width is 600mm and calculated as 1cm of material saving, it saves 1/60 of the material compared to traditional machines. Calculated based on producing 180 tons of material per machine per year, it can save 3 tons of sheet material per year.
3. Efficient:
(1) This machine adopts a special high-strength wear-resistant aluminum alloy beam, which has a good cooling effect. The beam and mold plate are equipped with a water cooling device and high-speed cold water spray, so as to speed up the forming speed and ensure the forming quality. The production speed is twice as fast as that of the traditional machine.
4. Data storage:
This machine is controlled by a PLC touchscreen. During the first normal production of the product, the parameters during the production process only need to be stored through the PLC. When customers place repeated orders in the future, the previously stored production parameters can be recalled to achieve rapid production, achieve one-time molding, and reduce the loss of machine adjustment test pieces.
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